Detroit-radiant-products-company HLV Series Manuel d'utilisateur

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and

10HLV SeriesPre-Design for Condensing and Non-Condensing Systems2.0 Design • Pre-Design The HLV Series vacuum system can be designed as a non-condens

HLV Burner ModelMinimum Distance from Burner to First Elbow or IntersectionCalculated Minimum Run*Calculated Maximum Run*HLV- 40, HLV-50, HLV-6010 ft.

12HLV Series2.0 Design • Design for Condensing Systems Simulated In-Line Systems*HLV Burner ModelMinimum Distance from Burner to First Elbow or Inte

13HLV Series2.0 Design • Design for Condensing Systems4 Measure the ‘Calculated Minimum Run’ for each burner. It is generally recommended to shorten

14HLV Series2.0 Design • System Design DefinitionsSystem Design DefinitionsCalculated Maximum Run: The longest allowable ‘Calculated Run’ from any burn

15HLV Series2.0 Design • Typical System LayoutsTypical System LayoutsThe following pages illustrate the most common system layouts and their applicati

16HLV Series2.0 Design • Typical System LayoutsThese systems are typically found in large buildings with long runs where roof penetrations are not des

17HLV Series2.0 Design • Typical System LayoutsThis design is typical in service garages where an office or storage room exists.Figure 2.9 • Typical La

18HLV SeriesCA2.0 Design • Vacuum Pump ApplicationVacuum Pump Application• The vacuum pump vent length must be from 2 ft. to 25 ft. • The maximum nu

19HLV Series2.0 Design • Damper ApplicationDamper ApplicationFigure 2.12 • Damper Placement • Equal Burner Inputs and Equal Tube Runs*Figure 2.14 • Da

2HLV SeriesContents1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20HLV Series3.0 InstallationPre-Installation• Verify that the heater’s gas type and voltage (as listed on burner rating label) match that of the appl

21HLV Series3.0 Installation • Vacuum Pump Assembly and MountingVacuum Pump Assembly and MountingFigure 3.2 • Isolation Boot PlacementPrior to mountin

22HLV Series3.0 Installation • Vacuum Pump MountingVacuum Pump MountingFigure 3.3 • NC-7 Vacuum Pump Mounting DetailsFigure 3.4 • PB Series Vacuum Pum

23HLV Series3.0 Installation • Tube Assembly and Mounting • Hanger PlacementTube Assembly and MountingTube installation begins at the vacuum pump:1 I

24HLV SeriesFigure 3.7 • Attach Tube ClampsTube ClampIMPORTANT! 170,000 to 200,000 BTU/h models must be installed with a stainless steel tube clamp (P

25HLV Series3.0 Installation • Tube Assembly and Mounting • Common Accessories10.5”12.5”Elbows and IntersectionsElbows and intersections are common co

26HLV Series3.0 Installation • Tube Assembly and Mounting • Turnbuckle SuspensionAfter the first tube run is completely installed (all tubes, clamps, d

27HLV Series3.0 Installation • Tube Assembly and Mounting • Baffle Assembly and Placement5 Slide baffle assembly into the section of tubing closest to

28HLV Series3.0 Installation • Reflector AssemblyFigure 3.14 • Reflector AssemblyReflector AssemblyReflector End CapReflector Tension SpringClipsReflectors

29HLV Series3.0 Installation • Reflector Assembly • Common Reflector Accessories * Reflectors cannot be rotated once reflector accessories are installed.

OverviewThe intent of this manual is to provide information regarding general safety, installation, operation and maintenance of the tube heater vacuu

30HLV Series3.0 Installation • Burner Assembly and Mounting1 Determine the mounting chain locations for hanging the burner control box.2 Fasten beam

31HLV Series3.0 Installation • Venting RequirementsFlue VentingWARNING!Insufficient ventilation and/or improperly sealed vents may release gas into the

32HLV Series3.0 Installation • Venting RequirementsFigure 3.18 • Horizontal Flue Venting (Preferred)Figure 3.19 • Vertical Flue VentingHorizontal vent

33HLV Series3.0 Installation • Combustion Air RequirementsCombustion Air RequirementsThis heater has a factory preset air orifice to provide adequate c

34HLV Series3.0 Installation • Electrical Requirements • Electrical DataWARNING!Electrical RequirementsElectric ShockField wiring to the tube heater m

35HLV Series3.0 Installation • Electrical Requirements • Field WiringFigure 3.21 • Two-Stage System Field Wiring DiagramWiringFigure 3.22 • Single-Sta

36HLV Series3.0 Installation • Electrical Requirements • Internal WiringBefore field wiring this appliance - Check existing wiring; replace if necessar

37HLV Series3.0 Installation • Electrical Requirements • Internal WiringBefore field wiring this appliance - Check existing wiring; replace if necessar

38HLV Series3.0 Installation • Electrical Requirements • Pump & Panel Wiring120V (230V Opt.)TRANSFORMER24VBL43212468124V COIL0NCNOCOM24V COILCOM24

39HLV Series3.0 Installation • Gas SupplyGas SupplyWARNING!Improperly connected gas lines may result in fire, explosion, poisonous fumes, toxic gases,

4HLV Series1.0 Introduction • HLV Series Specifications Burner Model Gas TypesBTU/H (High Fire)BTU/H (Low Fire)Approximate System Hanging WeightsTypi

40HLV SeriesIMPORTANT! The heating system will expand and contract during operation. Allowances for expansion must be made between the connection to t

41HLV Series3.0 Installation • Gas SupplyFigure 3.26 • Flexible Gas Connection • Side View12”Ball Valve / Inlet TapFlexible Gas Connector Adapter 45°R

42HLV SeriesWARNING!Burner Lighting Instructions1 Purge main gas supply line.2 Rotate heater’s manual ball valve to the “ON” position.3 Close elect

43HLV Series3.0 Operation • Thermostat • Diagnostics • Operation Indicator LightsChart 4.1 • Control Module Diagnostic Flash CodesLED Flash Code Fault

44HLV Series4.0 Operation • System Start-Up and Damper AdjustmentSystem Start-Up Prechecks• Confirm all gas piping, electrical wiring, etc. are prope

45HLV Series5.0 Maintenance • Routine Inspection5.0 MaintenanceWARNING!Personal injury or death may result if maintenance is not performed by properly

46HLV SeriesDoes the ignitor warm up and glow red?Does the exhauster fan turn on?5.0 Maintenance • Troubleshooting GuideTurn up thermostatIs the power

NOTICEBypassing any switch is intended for testing purposes only. Do not leave switch bypassed during normal operation or the heater’s built-in safet

48HLV Series5.0 Maintenance • Troubleshooting GuideDoes the burner stay on?Does the burner stay on for approximately 15 seconds and then shut off?Does

49HLV Series5.0 Maintenance • Troubleshooting GuideThis model has a flame rod sensor located next to the hot surface ignitor. With an amp meter, check

5HLV Series1.0 Introduction • Approval Standards and Certifications • Applications ApplicationsWARNING!This is not an explosion proof heater. No tube

12832212221112503211229129750HLV SeriesChart 5.1 • Parts List5.0 Maintenance • Parts • Heater Burner Assembly Components1NOPS2079721821915021251832708

10610526B21B/22020C/20D8226H65IV55A/V56A/V57AV-23V-24V-D/V-D-SSV301/V302/V30312891215/12551565826832152715251528156626A/26C21B1516B/1516C/1516D19B1135

© 2013 Detroit Radiant Products Co.21400 Hoover Road • Warren, MI 48089Phone: (586) 756-0950 Fax: (586) 756-2626 www.detroitradiant.com • sales@drp

Safety Labels and Their LocationsRead and understand all safety information and warnings in this manual before installation, operation and maintenance

F/ N : LLV3EP2Orange Crescent®DETROIT RADIANT PRODUCTS COMPANY21400 HOOVER ROAD - WARREN, MI RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATERFOR OUTDOOR

WARNING!Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, seriou

9HLV SeriesModel NumberMounting Angle*SidesFront Behind Top** BelowHLV-40, HLV-50 [N, P]0° 9 9 4 4745° 39 8 10 47 with 1 side shield 0° 29 8 4 47